High-Quality Mechanical Vapour Recompression Evaporator Manufacturers & Suppliers

Decarbonizing Industrial Concentration Processes with Advanced Thermal Recompression Technology and Turnkey Engineering Excellence.

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Featured Evaporation & Drying Systems

Efficient Falling Film Evaporation Plant

China Suppliers Factory for Efficient Falling Film Evaporation Plant for Heat-Sensitive Liquids

Specially engineered for processing heat-sensitive liquids, ensuring minimal thermal degradation and high heat transfer efficiency.

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Industrial Airflow Dryer

China Jiangsu Zongheng Industrial Airflow Dryer Manufacturers, Service

High-speed hot air fluidization technology designed for rapid and uniform moisture removal in bulk solids processing.

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Starch Washing Cyclone

China Suppliers Jiangsu Zongheng Starch Washing Cyclone - High-Quality Starch Refining Factory Equipment

Advanced hydrocyclone systems optimized for starch washing, concentration, and refining with high separation efficiency.

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Single Screw Press Dewatering

China Suppliers Factory Efficient Single Screw Press for Dewatering Solid-Containing Materials

Heavy-duty mechanical separation equipment designed for dewatering fibrous and solid-containing process streams.

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Falling Film Evaporation Plant Suppliers

High-Quality Falling Film Evaporation Plant Suppliers in China | High-Quality Factory Solutions for Heat-Sensitive Liquids Manufacturer, Suppliers

Precision-engineered falling film evaporators providing optimal liquid distribution and minimal residence times.

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Industrial Evaporation Technology

China Zongheng Industrial Evaporation Technology: Leading Suppliers & Factory of Energy-Efficient Solutions

State-of-the-art evaporation systems engineered to reduce carbon footprints and optimize operational thermal efficiency.

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Energy-Efficient Evaporation Solutions

China Zongheng Industrial Evaporation Technology: Energy-Efficient Solutions from Leading Suppliers & Factory

Custom industrial evaporation systems designed to maximize energy recovery and lower utility consumption.

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CE Certification Evaporation Solutions

CE Certification Energy-Efficient Evaporation Solutions from China Suppliers | Zongheng Industrial Factory Service, Factories

Fully compliant CE-certified evaporation plants designed for the rigorous regulatory standards of the European market.

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Understanding Mechanical Vapour Recompression (MVR)

In modern industrial processing, thermal concentration is a critical unit operation. Traditional multi-effect evaporation systems consume massive quantities of live steam, leading to high operational costs and significant carbon emissions. Mechanical Vapour Recompression (MVR) represents a paradigm shift in thermodynamic efficiency.

The core principle of MVR technology lies in the recycling of latent heat. Instead of discarding the waste vapor generated during evaporation, the vapor is compressed using a mechanical compressor (such as a centrifugal fan or roots blower). This compression increases both the pressure and temperature of the vapor, upgrading it into high-quality heating steam. This compressed vapor is then redirected back into the heating chamber of the same evaporator to serve as the heating medium. Consequently, the system requires virtually no external live steam once the startup phase is complete, relying almost entirely on electrical energy to drive the compressor.

By shifting the primary energy source from thermal steam to electricity, MVR systems achieve a Coefficient of Performance (COP) that far exceeds conventional multi-effect evaporators. This makes MVR the technology of choice for industries aiming to reduce carbon footprints and optimize operational expenditures (OPEX).

Jiangsu Zongheng Industrial Evaporation Technology
Engineering Excellence

Key Technical Advantages of Our MVR Systems

Ultra-Low Energy Consumption

Reduces energy consumption by up to 90% compared to single-effect evaporators. Electricity consumption typically ranges from 15 to 28 kWh per ton of water evaporated, depending on boiling point elevation.

Minimal Thermal Degradation

Operates under vacuum conditions, allowing low-temperature boiling. This is crucial for heat-sensitive liquids such as proteins, enzymes, glucose, and pharmaceutical intermediates, preserving their molecular integrity.

Advanced Automation & Control

Equipped with state-of-the-art PLC/SCADA control systems. Real-time monitoring of pressure, temperature, flow rates, and compressor vibration ensures stable, continuous, and unattended operation.

Jiangsu Zongheng Manufacturing Facility

The Chinese Supply Chain Advantage: Jiangsu Zongheng

Choosing the right manufacturer for heavy industrial equipment involves evaluating engineering capability, material supply chains, and manufacturing scale. Jiangsu Zongheng Concentrating and Drying Equipment Co., Ltd (formerly Yixing Yangxi Light Industry Machinery Factory), established in 1992, stands as a premier manufacturer in China's industrial heartland.

Located in Zhoutie Town, Yixing City, on the shores of Taihu Lake, our facility spans over 54,000 square meters, with a dedicated production workshop area exceeding 22,000 square meters. This scale allows us to handle large-scale fabrication projects in-house, ensuring complete control over manufacturing quality and lead times.

Our geographic location provides direct access to China's robust industrial supply chain. We source high-grade raw materials—including titanium, duplex stainless steels (SAF 2205, 2507), and Hastelloy—directly from top-tier domestic mills at highly competitive rates. Coupled with our advanced manufacturing processes, such as automated plasma welding and non-destructive testing (NDT), we deliver world-class pressure vessels and evaporators at a fraction of the cost of Western competitors.

30+
Years of Engineering Experience
20+
Senior & Assistant Engineers
54,000+
Factory Area (sqm)
22,000+
Production Workshop Area (sqm)

Global Procurement Needs: Localization & Compliance

For multinational corporations, procuring industrial equipment from overseas requires strict adherence to local safety codes and regulatory standards. Jiangsu Zongheng has built a comprehensive compliance framework to serve global markets seamlessly.

We hold the prestigious ASME "U" Stamp authorization, certifying our capability to design and fabricate pressure vessels in accordance with the American Society of Mechanical Engineers standards. Additionally, our products carry CE Certification, meeting the essential health, safety, and environmental protection requirements of the European Economic Area (EEA).

Our engineering team is highly experienced in designing systems that comply with various regional standards, including PED (Europe), DOSH (Malaysia), MOM (Singapore), and local Chinese GB codes. We provide complete documentation packages, including material test reports (MTRs), welding procedure specifications (WPS), and NDT records, ensuring smooth customs clearance and local registration.

To support global installations, we offer remote commissioning assistance, localized engineering partnerships for on-site installation, and a rapid-response spare parts supply chain, minimizing downtime for our international clients.

ASME Certified Manufacturing
Our Journey

Milestones of Innovation & Growth

1992

Established as Yixing Yangxi Light Industrial Machinery Factory, starting with a team of 45 employees and a focus on basic concentration equipment.

2002

Obtained ISO9001 Quality Management System Certification, establishing a standardized quality control framework across all manufacturing stages.

2007

Recognized as a Jiangsu Provincial High-Tech Enterprise, reflecting our commitment to research, development, and technological innovation.

2009

Acquired the Special Equipment Manufacturing License of the People's Republic of China (License No.: TS2232C42) for pressure vessel fabrication.

2012

Authorized to use the ASME "U" Stamp, marking our entry into the high-end global industrial equipment market.

2015

Obtained International Quality System Certification (Certificate No.: 45021), aligning our quality assurance with international benchmarks.

2026

Today, our facilities cover 54,000+ sqm, employing over 120 skilled professionals, including 3 senior engineers and 20+ specialized engineers, serving clients worldwide.

Versatile Applications

Industrial Application Scenarios for MVR Evaporators

Starch & Sweetener Industry

MVR evaporators are widely used to concentrate glucose, fructose, maltose, and sorbitol. The low-temperature vacuum operation prevents caramelization and color degradation, ensuring high-quality starch derivatives.

Alcohol & DDGS Production

In bio-ethanol plants, MVR systems concentrate thin stillage to produce Distillers Dried Grains with Solubles (DDGS). This process recovers valuable animal feed components while recycling clean condensate back to the plant.

Zero Liquid Discharge (ZLD)

For chemical, pharmaceutical, and mining wastewater treatment, MVR evaporators concentrate high-salinity effluents to near-saturation, facilitating salt crystallization and achieving zero liquid discharge compliance.

Field Operations

Product Application Gallery

Evaporator Application

Evaporator System

Industrial evaporator installation for large-scale concentration processes.

Screw Press Application

Screw Press System

Mechanical dewatering system operating in a starch processing plant.

Spin Dryer Application

Spin Dryer Unit

High-speed centrifugal spin dryer for solid-liquid separation.

Tubular Bundle Dryer Application

Tubular Bundle Dryer

Indirect steam-heated tube bundle dryer for bulk solids drying.

Quality Assurance

Rewards & Achievements

Enterprise Qualifications Badge
Qualification Certificate 1
Qualification Certificate 2
Qualification Certificate 3
Qualification Certificate 4
Technical Q&A

Frequently Asked Questions

What is the typical energy saving of an MVR evaporator compared to a multi-effect system?
An MVR evaporator typically saves 70% to 90% of energy compared to traditional multi-effect evaporators. While a multi-effect system requires continuous live steam, the MVR system only uses electricity to power the compressor, recycling the latent heat of the vapor.
What materials of construction do you use for corrosive wastewater?
Depending on the chemical composition and chloride concentration of the feed liquid, we utilize high-grade corrosion-resistant materials such as Duplex Stainless Steel (SAF 2205, 2507), Titanium (Gr. 1, Gr. 2), Hastelloy, and 316L Stainless Steel.
Do your evaporators carry international certifications?
Yes, Jiangsu Zongheng is certified to manufacture pressure vessels under the ASME "U" Stamp standard and holds CE Certification for the European market, alongside ISO9001 quality management certification.
How do you prevent fouling in MVR falling film evaporators?
We design custom liquid distribution plates to ensure complete wetting of the tube surfaces. For liquids prone to crystallization or high fouling, we recommend our Forced Circulation MVR design, which maintains high fluid velocities to prevent scaling on heat transfer surfaces.

Ready to Optimize Your Evaporation Process?

Contact our engineering team today to receive a customized thermal design proposal and energy-saving calculation for your plant.

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Complete Product Line

Explore Our Industrial Equipment Range

ZXG Tube Bundle Dryer

China Suppliers Factory for Jiangsu Zongheng ZXG Tube Bundle Dryer - Efficient Indirect Steam Drying Solutions

Designed for continuous drying of free-flowing materials under low-oxygen, safe operating conditions.

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High-Performance Evaporation Technology

CE Certification High-Performance Evaporation Technology from China Suppliers | Zongheng Industrial Factory Manufacturer, Supplier

High-performance evaporation systems manufactured in strict accordance with European safety directives.

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Forced Circulation Evaporation Plant

High-Quality High-Performance Forced Circulation Evaporation Plant by Top China Suppliers | Reliable Factory Solutions Manufacturer, Factory

Ideal for high-viscosity, scaling, or crystallizing liquids, utilizing high-velocity circulation to mitigate fouling.

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Degerming Mill Machine

China High-Performance Degerming Mill Machine from China Suppliers | Zongheng Factory for Efficient Maize Processing Manufacturers, Service

Precision milling equipment designed for efficient germ separation in dry and wet maize processing lines.

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MQG Airflow Dryer

China Suppliers of MQG Airflow Dryer - Efficient Drying Solution from Jiangsu Zongheng Factory

Utilizes high-velocity thermal air streams to dry starch, gluten, and other organic powders rapidly.

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ZXG Tube Bundle Dryer Solutions

China Suppliers - Jiangsu Zongheng ZXG Tube Bundle Dryer | Factory-Direct Efficient Indirect Steam Drying Solutions

Heavy-duty industrial tube bundle dryers engineered for high thermal efficiency and continuous processing.

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Falling Film Evaporation Plant Solutions

High-Quality Efficient Falling Film Evaporation Plant from China Suppliers | Quality Factory Solutions for Heat-Sensitive Liquids Suppliers, Factory

Advanced falling film evaporation systems designed to maximize concentration ratios while preserving product quality.

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