Engineered for high-yield grain separation, precision degerming, and robust continuous industrial operations.
Optimized for high-yield maize processing, delivering exceptional germ separation with minimized starch loss for Nagoya's bio-refining plants.
Technical Specs
Advanced multi-effect and MVR evaporation plants engineered to minimize thermal load and optimize water recovery in Nagoya biorefineries.
Technical Specs
High-precision clearance control and durable disc plates ensure clean germ release from corn kernels, maximizing starch extraction rates.
Technical Specs
Robust mechanical dewatering solution engineered to handle fibrous biomass and corn germ cakes with low maintenance overhead.
Technical SpecsAs the primary economic hub of Japan’s Chubu region, the Nagoya metropolitan area drives the nation’s precision machinery, chemical refining, and bio-industrial development. The local industry has transitioned toward high-value agricultural biotechnology, demanding processing equipment that matches Japan's stringent quality, energy conservation, and operational reliability standards.
For wet-milling operations in the Chita Peninsula and broader Aichi Prefecture, achieving maximum germ recovery while minimizing electricity and steam consumption is a core operational mandate. Our degerming mills are custom-engineered to meet these exact regional requirements:
How we are advancing processing yields through materials science and mechanical engineering.
Proprietary disc segment casting using advanced chromium-nickel-manganese alloy steels. Specially designed patterns ensure clean pericarp tearing and germ liberation without crushing the germ matrix.
Active hydraulic gap micro-adjustment system allowing operators to regulate disc distances within 50 microns. This ensures processing stability even when corn batch moisture levels fluctuate.
Integrated vibration monitoring arrays detect imbalance or foreign metal intrusions instantly, triggering automatic hydraulic retraction to protect key tooling components from catastrophic damage.
Building specialized industrial machinery from our roots in 1992 to advanced global supply lines.
Established as Yixing Yangxi Light Industrial Machinery Factory, covering 15 mu of production space. Began developing raw separation machinery for local starch mills.
Obtained international quality assurance system accreditation, establishing standardized raw material inspections and structural welding controls.
Obtained the Class III Medium & Low Pressure Vessel Manufacturing License (TS2232C42) from the PRC regulatory authorities, authorizing advanced evaporator production.
Acquired global boiler and pressure vessel credentials, marking our qualification to supply high-stress, code-stamped equipment to international chemical markets.
Now operating over 54,000 m² of factory space, with 22,000 m² dedicated to high-precision CNC machining and assembly. Backed by 3 senior engineers and 20+ support specialists.
A degerming mill is not an isolated unit. To maximize efficiency, it must be balanced within a macro-system. At Jiangsu Zongheng, we provide comprehensive thermal and mechanical layouts that tie degerming directly to downstream refining processes.
Our Falling Film Evaporators concentrate process steepwater while utilizing low-temperature vapors to minimize energy waste. Separated germ and fiber are transferred to Single Screw Presses for mechanical dewatering, followed by final drying in our low-oxygen Tube Bundle Dryers. This integrated approach ensures that heat is recycled, water is recovered, and product yield is maximized across the plant.
How our localized raw material access and precision execution benefit international procurement departments.
We source premium stainless steels directly from certified steel manufacturers. Every batch of 304, 316L, or Duplex 2205 steel is fully tracked, complete with physical and chemical test reports.
Our heavy workshops are equipped with vertical CNC milling centers and dynamic balance testing rigs, ensuring that rotating parts operate stably under high-speed industrial loads.
Our production workflows align with international pressure vessel and machining directives. We cooperate with third-party inspection firms (TUV, SGS, BV) to guarantee full technical compliance.
Select products from our main catalog, built to meet custom throughput and operational parameters.
Ensures gentle thermal concentration of temperature-sensitive liquids, preserving the chemical stability of bio-products.
View Details
Designed to concentrate high-fouling slurries, crystal-rich liquors, and difficult waste streams while preventing scaling on heat transfer surfaces.
View Details
Suspends starch particles in a hot air stream for rapid moisture evaporation, yielding a uniform and dry end product.
View Details
Utilizes indirect steam heating to dry biological material, reducing oxidation risks and preserving germ protein quality.
View Details
Features optimized distribution plates to prevent dry-out, ensuring stable operation under high flow rates.
View Details
Recovers waste heat from dryers or chimneys, transforming low-grade thermal energy into usable industrial steam.
View Details
Engineered for large-volume organic residue drying, featuring heat recovery loops for optimal efficiency.
View Details
Advanced indirect steam dryer featuring structural steel reinforcement and high-performance bearing assemblies.
View DetailsSeamlessly integrating imported systems into Nagoya's heavy industry infrastructure.
Our electrical systems can be customized to comply with Japanese METI parameters and JIS guidelines, ensuring trouble-free industrial grid connections in the Aichi prefecture.
Our pressure vessel welding, NDT inspection, and hydrostatic tests can be structured to support direct inspection under the High-Pressure Gas Safety Act of Japan.
We work with regional installation and maintenance partners in Nagoya to provide quick access to wear parts (grinding plates, seals, screen plates) and on-site support.
Detailed answers to key engineering, integration, and procurement questions.
Zongheng