Efficient multi-source integration for fluid processing, optimized to extract and utilize low-grade waste heat from dynamic manufacturing outputs.
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Engineered for precision maize processing, optimizing germ separation and starch output preservation under rigorous industrial operations.
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Engineered dewatering solutions to drive moisture removal from solids in organic process plants and starch processing mills.
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Specifically engineered for dewatering corn fiber, germ, and gluten feed mixtures to reduce down-stream thermal drying loads.
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Mechanical Vapor Recompression plants designed to recycling vapor energy, drastically slashing operational utility expenditures.
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High-torque heavy-duty single screw dewatering press for solid-liquid extraction in industrial waste treatment pipelines.
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Specialized evaporative concentration systems engineered for viscous bio-fermentation wastewater and organic byproduct management.
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Advanced mechanical compression solutions that maximize liquid separation efficiency for high-capacity starch refining plants.
Read MoreThe global process industry is undergoing a structural paradigm shift driven by stringent carbon neutrality policies, water scarcity management, and cost-containment measures. At the center of this transformation is industrial thermal separation technology. As a leading China automatic chemical evaporator supplier, Jiangsu Zongheng leads this technological pivot. We supply advanced solutions that integrate mechanical design with thermal physics to deliver highly reliable concentration systems for chemical manufacturing, grain processing, food fermentation, and pharmaceutical sectors worldwide.
Evaporative concentration is traditionally one of the most energy-intensive steps in fluid processing. Standard multi-effect steam-heated systems consume significant amounts of coal, gas, or steam, making them vulnerable to changing energy prices and environmental regulations. Modern production sites now require chemical evaporators that run autonomously, adapt to changing chemical feed compositions, and recycle latent heat energy. Advanced systems like Mechanical Vapor Recompression (MVR) minimize utility dependencies, offering a path forward for sustainable process engineering.
Modern industrial regulations demand that chemical processing factories convert liquid wastes into solid residues and clean water, requiring durable crystallizers and evaporators that withstand heavy salinity and mineral scales.
Our automation systems monitor temperature profiles, density thresholds, and pressure levels. Smart algorithms automatically adjust feed rates to maintain continuous operation and avoid unplanned downtime.
By using waste heat recovery and MVR technology, we reduce fresh steam requirements to almost zero. The latent heat of vaporization is preserved in the system, cutting energy usage by up to 90% compared to traditional single-effect units.
The global market for automatic chemical evaporators is shaped by the transition of manufacturing hubs toward sustainable infrastructure. Western Europe and North America focus heavily on upgrading older, inefficient chemical plants with green, low-carbon technologies. Meanwhile, the Asia-Pacific region, led by China, Southeast Asia, and India, is experiencing rapid growth in greenfield projects. These regions require high-capacity, heavy-duty processing systems to support their expanding chemical, starch, and biofuel refining industries.
This industrial expansion highlights the value of experienced equipment manufacturers. The complexity of handling highly corrosive, viscous, and heat-sensitive liquids makes generic equipment unsuitable. Processing plants require custom-engineered equipment with ASME certification, precise metallurgy (including duplex stainless steels, titanium, and nickel alloys), and automated control systems. These features protect the plant's capital investment and ensure consistent, long-term operation.
Zongheng provides energy-efficient, high-performance evaporation solutions including Falling Film, Forced Circulation, MVR, and Waste Heat systems, customized to handle highly complex and viscous chemical feeds.
Designed for heavy-duty dewatering of fibrous mixtures, this system squeezes water from corn germ, fiber, starch feeds, and chemical sludges, preparing materials for downstream processing.
Featuring low-oxygen operation and indirect steam heating, our tube bundle dryers provide safe, uniform drying for bulk agricultural and chemical powders, protecting products from high thermal exposure.
Uses high-speed hot air to suspend and convey wet particulate materials. Varying pipe diameters create turbulence to accelerate heat exchange, ensuring uniform drying within seconds.
A specialized dry/wet processing mill engineered for grain processing plants, designed to separate starch, germ, and fiber fractions cleanly and prevent germ damage.
Engineered for multi-stage starch purification and grit separation, our cyclone systems remove fine sand and impurities, ensuring high starch quality.
Jiangsu Zongheng Concentrating and Drying Equipment Co., Ltd. (formerly known as Yixing Yangxi Light Industry Machinery Factory) was founded in 1992. The company is located in Zhoutie Town, Yixing City, on the shores of Taihu Lake. Our modern, high-tech manufacturing base covers an area of over 54,000 square meters, with a production workshop area of over 22,000 square meters.
We specialize in manufacturing concentration, drying, starch processing, alcohol DDGS, and Category III medium and low-pressure vessel equipment. As a member of the China Starch and Alcohol Association, we serve chemical processing, industrial fermentation, pharmaceutical, environmental engineering, and petrochemical industries. We focus on engineering high-efficiency, reliable systems that help plants optimize energy use, reduce waste, and improve product recovery.
Established as Yixing Yangxi Light Industrial Machinery Factory, covering 15 mu with 45 employees, laying the foundation for our thermal separation equipment manufacturing.
Obtained ISO9001 quality management system certification, establishing standardized manufacturing controls for pressure vessel assembly.
Recognized as a Jiangsu Provincial High-Tech Enterprise, acknowledging our innovations in evaporation flow dynamics and energy conservation.
Acquired the Special Equipment Manufacturing License of the People's Republic of China (License No. TS2232C42) for pressure vessels.
Received the ASME "U" Stamp authorization, certifying our pressure vessel manufacturing capabilities to meet international engineering standards.
Completed international quality system certification (Certificate No. 45021) and updated our quality management to align with international standards.
Expanded manufacturing operations to over 54,000 square meters. Our team includes 3 senior engineers, over 20 professional engineers, and 120 skilled staff.
Jiangsu Zongheng designs and manufactures custom processing lines tailored to the unique requirements of our key target industries:
In modern corn starch production, maximizing grain recovery requires a combination of mechanical separation and thermal drying:
Chemical processing plants produce wastewater streams containing organic acids, inorganic salts, and heavy metal residues. Discharging these streams is restricted by Zero Liquid Discharge (ZLD) regulations.
Our MVR Evaporation Plants and Forced Circulation Evaporators concentrate these high-salinity waste streams to point-of-crystallization. Solid salts are extracted via centifuges, while pure, distilled water is recycled back into the processing loop, reducing fresh water intake and minimizing environmental impact.
Biological processes, such as organic acid synthesis, lysine fermentation, and bio-ethanol distillation, generate dilute liquid streams that are highly heat-sensitive.
For these applications, we supply multi-effect Falling Film Evaporation systems. By operating under deep vacuum, these systems lower evaporation boiling temperatures. This preserves valuable nutrients, amino acids, and sugars, while reducing fouling and maintaining high heat transfer rates.
The future of industrial evaporation lies in intelligent automation. Next-generation systems will integrate AI algorithms with continuous process sensors. By analyzing real-time data on fluid viscosity, boiling point elevation, and heat transfer degradation, these systems can predict scale accumulation and optimize Clean-in-Place (CIP) cycles. This transition from manual adjustments to predictive control helps plants run continuously at peak energy efficiency, reducing operational costs and unplanned downtime.
Highly efficient factory solutions designed for low energy consumption and low environmental impact, reducing operational waste.
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Engineered for heat-sensitive liquid concentration, preserving product quality through rapid heat transfer and short residence times.
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High-efficiency flash drying system designed for rapid moisture reduction in starch feed residues and light chemical powders.
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High-quality multi-stage cyclone separator for starch refining, protein separation, and washing impurities from process slurries.
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Precision grain processing mills engineered to optimize germ separation and improve extraction efficiency in milling plants.
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Indirect steam-heated tube bundle dryer designed for safe, low-temperature drying of high-capacity organic materials.
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Aerodynamic dry conveying system engineered to dry damp powders uniformly using high-speed hot air currents.
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Specialized low-oxygen indirect steam heating dryer designed to process flammable or heat-sensitive agricultural products.
Read MoreGet in touch with our engineering team for custom-designed evaporation systems, structural simulations, energy Audits, and process plant scale-up assessments.