Engineered high-performance machinery optimized for starch refining, municipal waste reduction, chemical synthesis, and industrial-scale food and agriculture operations.
Designed for premium industrial dewatering tasks, providing consistent solid-liquid division with minimal maintenance and high durability under heavy mechanical load.
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Leveraging mechanical vapor recompression technology to recycle thermal energy, reducing system power demand up to 60% compared to typical evaporators.
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High-precision multicyclone system configured for deep concentration, purification, and washing of starch granules in industrial corn and potato processing lines.
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Fully compliant with EU direct standards. Engineered to handle large volume feed concentration in heavy industrial chemical and environmental treatment zones.
Explore Technical SpecificationsThe Czech Republic stands as one of Central Europe's most heavily industrialized economies. With established hubs spanning Bohemia and Moravia—focusing on food processing (such as sugar beet manufacturing and starch extraction), paper pulp processing, chemical synthesis, and heavy municipal waste management—there is an escalating demand for high-efficiency solid-liquid separation.
Under the EU circular economy guidelines and local waste disposal acts (such as Act No. 541/2020 Coll. on waste), businesses face rising pressure to reduce wet mass discharge, optimize energy conservation, and maximize water reuse. This makes the implementation of advanced Single Screw Press technology a operational priority.
By separating raw waste streams or process sludges before they reach dryers or chemical processing units, Czech plant managers can significantly cut thermal energy costs.
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Why mechanical design and precision compression ratio parameters determine continuous solid-liquid separation throughput and dry cake stability.
The central shaft features progressive flighting with variable pitch and root diameter. As raw feed slurry travels axially, the volume chamber decreases, creating high mechanical compression that forces water through the surrounding wedge-wire or perforated screens.
For processing abrasive raw fibers, starches, or municipal sludges, our press helicoids are hardened with specialized tungsten carbide overlays. This ensures long-term operational wear resistance, preserving standard tolerances for continuous production.
Unlike high-speed decanters or centrifuges that require high kilowatt inputs and cause excessive friction, our single screw press operates at low RPMs. This drastically reduces energy usage, limits maintenance down-time, and guarantees quiet operation.
In high-volume processing setups, such as potato starch factories or bioethanol distilleries (DDGS), using a screw press in tandem with thermal evaporation systems represents the industry standard. The single screw press extracts free and loosely bound water from wet biomass, raising the dry cake solid percentage (e.g., from 12% to 45% DS). The remaining high-concentration liquid discharge is then processed in our Falling Film MVR Evaporation Plants.
This dual-stage mechanical-thermal approach optimizes system performance. Because mechanical separation consumes far less energy per kilogram of water removed than thermal vaporization, implementing this setup results in significant operational savings.
Over 30 years of manufacturing concentration, drying, starch extraction, and Category III medium-low pressure vessel equipment.
Originally founded as Yixing Yangxi Light Industrial Machinery Factory in Zhoutie Town, Yixing, operating with a small team of 45 workers over 15 mu of facility space.
Successfully passed ISO9001 Quality System standards and recognized as a High-Tech Enterprise in Jiangsu Province, setting up structured export protocols.
Obtained the China Special Equipment Manufacturing License and acquired the ASME "U" Stamp authorization, establishing qualification for high-pressure industrial systems.
Achieved international certification (No. 45021) and modernized the facility. The site covers 54,000 m² with over 22,000 m² of specialized fabrication workshops, supporting key projects across Central Europe and global industrial zones.
Beyond dewatering screw presses, our engineering portfolio covers full-process industrial evaporation and thermal drying installations. The MQG Airflow Dryer, for example, uses high-velocity hot air currents to suspend and flash-dry moist particulates. By integrating pneumatic tubing of variable cross-sections, it creates controlled pressure waves that break down agglomerated particles, ensuring rapid moisture release.
Similarly, our Falling Film Evaporation Plants concentration heat-sensitive liquid matrices under low temperatures. The liquid runs downward as a thin, highly turbulent layer on the inner surfaces of heated pipes. Evaporated gases flow in parallel to the liquid, maintaining a short exposure time and preventing localized heat damage, which is critical for starch syrups and pharmaceutical ingredients.
Enquire About Thermal SystemsEnsuring seamless installation, reliable operational safety, and full compliance with European pressure vessel regulations.
All equipment exported to Europe features CE mark compliance, matching the machinery directive 2006/42/EC and electromagnetic compatibility requirements, along with EN 10204 3.1 material records.
For starch factories, agricultural processing plants, and powder mills, our electric motors, gearboxes, and sensing networks can be configured to comply with ATEX zone requirements.
We collaborate with technical service partners across Prague, Brno, and nearby Central European regions, providing quick access to consumables, replacement screens, and on-site alignment.
Select from our comprehensive list of industrial dewatering, evaporative separation, and milling machinery configured for European manufacturing processes.
High-torque dewatering press designed to reduce sludge volumes and recover water in processing industries.
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Designed for high-viscosity products or fluids prone to fouling, utilizing high-velocity recirculating loops.
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Optimized germ separation with high kernel durability. Recommended for starch factories and corn milling complexes.
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Heavy-duty structural frames combined with high-torque gearboxes, designed for continuous operation.
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Engineered to prevent crystallization blockages in concentrated streams, maintaining high heat transfer efficiency.
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Versatile processing machine with adjustable pressure cones, suitable for diverse pulp concentration changes.
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High-strength internal parts reduce fiber carryover, delivering reliable starch purity in high-capacity operations.
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Designed for modern energy reclamation, lowering processing steam footprint while maintaining steady output quality.
View Product DetailWhere our systems are utilized for high-efficiency concentration, dewatering, and processing.
Providing purification, separation, and concentration systems for large potato and corn starch production lines.
Separating spent grains from soluble proteins, optimizing dewatering steps before rotary bundle dryers.
Concentrating industrial chemical sludge and municipal waste solids, reducing landfill transportation volume.
Integrating MVR and forced circulation evaporators for salt crystallization and industrial water recycling loops.
Frequently asked questions regarding operating variables, customization options, and installation parameters for Czech industrial buyers.
A: The final moisture content depends heavily on the input material. For starch fibers, organic agricultural waste, and spent grains (DDGS), the single screw press can consistently achieve between 35% and 55% dry solids cake density. In municipal chemical sludges, the typical target ranges from 22% to 38% dry solids, which significantly lowers downstream drying energy costs.
A: Our screw presses are designed with built-in washing manifolds and self-cleaning mechanism options. Additionally, the tight tolerances between the screw flight tips and the screen drum minimize material accumulation. For high-viscosity residues, custom pneumatic or hydraulic backpressure cones can be integrated to dynamically clear blockages.
A: Yes, we provide full engineering support. We supply detailed 3D CAD modeling layout drawings, coordinate mechanical interfaces, and offer electrical control integration (PLC schemes) to ensure our equipment fits seamlessly into your existing setup. We can also coordinate on-site start-up assistance and operator training.
A: Absolutely. We manufacture pressure vessels and components matching ASME, ISO, and CE specifications. The standard steel selection includes high-grade AISI 304, AISI 316L, or Duplex Stainless Steel depending on process conditions. Electrical components, motors, and speed controllers are specified using brands like Siemens or ABB to comply with local EU voltage and ATEX regulations.
Contact our design department today. We provide full mechanical calculations, capacity analysis, and system integrations tailored to your specific process parameters.
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