High-Quality MVR Evaporation Plant by Jiangsu Zongheng: Energy-Efficient Solutions from China Suppliers and Factory Supplier, Suppliers

Mechanical Vapor Recompression (MVR) plants are an innovative solution for businesses seeking significant operational savings. By utilizing electricity to compress vapors for reuse as a heating medium, they ensure low energy consumption and gentle low-temperature evaporation. These systems offer high operational flexibility, making them ideal for various applications in industries such as food processing, chemicals, and wastewater treatment. As a leading factory in China, we proudly supply high-quality MVR systems tailored to meet the needs of our clients, maximizing efficiency while minimizing environmental impact. Discover how our MVR technology can enhance your operations today!

Product Description

โš™๏ธ Description
๐Ÿ’ก MVR Evaporation plant delivers substantial operational cost savings in areas with an ample supply of low-cost electrical energy.

Once an MVR evaporation plant is running, little or no additional steam is required. In the MVR evaporation plant, a centrifugal fan is used to recompress the vapour to a higher pressure, resulting in a temperature rise. This means that the recompressed vapour can be used as the evaporation plant heating medium, while the condensate is ideal for preheating of the feed product.

For low boiling point increases, a single-stage compressor can be used to fulfill the requirements of the design.

For high boiling point increases, we will provide two designs: multiple-stage compressors, single stage compressors combined with multiple-effect.

The MVR evaporation plant almost doesn't use steam, but electric energy is required as the main energy source.

The power consumption of the main motor of MVR is due to the heat exchange area and the evaporating temperature of the evaporation plant. The Heat exchange area is bigger, and as a result, power consumption is lower, but the investment in equipment is increased.

Evaporating temperature is higher and as a result, power consumption is lower, but fouling in the calandria is therefore increased; Evaporating temperature is lower and as a result, power consumption is higher.

MVR can be powered by an electric motor, the rotary speed of an MVR can be controlled by a frequency converter, and the rotary speed of an MVR may control the evaporation rate and final concentration of the MVR evaporation plant.

MVR Evaporation Plant Detail (1)
MVR Evaporation Plant Detail (1)
MVR Evaporation Plant Detail (2)
MVR Evaporation Plant Detail (2)
MVR Evaporation Plant Detail (3)
MVR Evaporation Plant Detail (3)
โญ Particular Feature
  • Low specific energy consumption.
  • Gentle evaporation of the product due to low temperature differences largely increases product quality, decreases fouling.
  • Short residence times of the product, as a single-effect system is most often used.
  • Only a small area condenser, requiring little cooling water.
  • High availability of the plants due to the simplicity of the process.
  • Excellent partial load behaviour.
  • Low specific operating costs.
MVR Evaporation Plant Detail (4)
MVR Evaporation Plant Detail (4)
๐Ÿข Fields of Application

๐Ÿฅ›Food & Beverages Industry โ€” Evaporation of milk, whey, sugar solutions
๐ŸงชChemical Industry โ€” Evaporation of aqueous solutions
๐Ÿง‚Salt Works Industry โ€” Evaporation of saline solutions
โ™ป๏ธEnvironmental Protection Technology โ€” Concentration of waste water

MVR Evaporation Plant Compared with a Normal Multiple-effect Evaporation Plant
Type Multiple-effect evaporation plant / TVR evaporation plant MVR evaporation plant
Energy sources Steam Electric power
Energy consumption of concentrating water of 1 ton, per hour 0.16โ€”0.6T 18โ€”26Kw
๐Ÿ“Š For Example
Evaporation rate: 50T/h  |  Unit price of steam: 160RMB/T  |  Unit price of electric power: 0.8RMB/Kw  |  8,000 hours per annum.
Type 4-effect evaporation plant MVR evaporation plant
Energy consumption Steam: 11T/h Electric power: 1000Kw/h
Expense of energy consumption, per annum 14,080,000 RMB 6,400,000 RMB
Economizing expense, per annum Zero 7,680,000 RMB

1. Evaporator
2. Condenser
3. Plate heat exchanger
4. MVR
5. Condensate Tank
A. Liquor
B. Product
C. Condensate
D. Fresh steam
E. Cooling water
F. Deaeration

MVR Evaporation Plant Detail (5)
MVR Evaporation Plant Diagram
Type Selection Criteria for Evaporation Plants

When we design evaporation plants, various requirements must be considered. These determine the type of design, arrangement, the resulting process, the cost of investments, and running expenses.

The most important requirements:

๐Ÿ“‹ Capacity and Operation Data
  • Name of Product
  • Feeding concentration (dry materials %)
  • Feeding temperature
  • Final concentration (dry materials %)
  • Evaporation rate (T/h)
  • If crystallization, requirement of crystals
  • Requirement of controlling, automatization
๐Ÿงช Product Properties
  • Product properties
  • Viscosity and flow properties
  • Tendency of foaming
  • Fouling and precipitation
  • Boiling Point
๐Ÿ”ง Utility Requirements
  • Steam pressure / temperature
  • Temperature of Cooling water feeding
  • Voltage / frequency
  • Unit price of steam (RMB/T)
  • Unit price of electric power (RMB/Kw)
โ™จ๏ธ Waste Heat Parameter
  • Waste vapour rate from dryer
  • Wet bulb temperature of waste vapour from dryer
  • Condensate rate from dryer
  • Condensate temperature from dryer
  • Liquefaction vapour rate
  • Liquefaction Vapour temperature
  • Others
๐Ÿ› ๏ธ Selection of Materials
  • Material of heating pipe
  • Material of tube plate
  • Material of contacting with liquor
  • Material of Contacting with secondary steam
  • Requirement of surface finish
โšก Energy Efficiency of Evaporation Plants
  • Multiple-effect evaporation plant
  • TVR evaporation plant
  • MVR evaporation plant
  • Waste heat evaporation plant
โ“ Frequently Asked Questions
๐Ÿ”น What is an MVR evaporation plant and how does it work?
An MVR (Mechanical Vapour Recompression) evaporation plant uses a centrifugal fan to recompress the vapour generated during evaporation to a higher pressure, which raises its temperature. This recompressed vapour is then reused as the heating medium within the same evaporation system, significantly reducing the need for external steam and making the process highly energy-efficient.
๐Ÿ”น How does an MVR evaporation plant save energy compared to a multiple-effect evaporation plant?
Unlike traditional multiple-effect evaporation plants that rely on steam as the primary energy source, MVR evaporation plants use electric power. For example, at an evaporation rate of 50T/h, a 4-effect evaporation plant may cost 14,080,000 RMB per annum in energy, while an MVR evaporation plant costs only 6,400,000 RMB โ€” saving approximately 7,680,000 RMB annually.
๐Ÿ”น What industries are MVR evaporation plants suitable for?
MVR evaporation plants are particularly well-suited for the food and beverages industry (milk, whey, sugar solutions), the chemical industry (aqueous solutions), the salt works industry (saline solutions), and environmental protection technology such as waste water concentration.
๐Ÿ”น What factors affect the power consumption of an MVR evaporation plant?
The main factors influencing MVR power consumption are the heat exchange area and the evaporating temperature. A larger heat exchange area results in lower power consumption but higher equipment investment. A higher evaporating temperature also lowers power consumption but increases fouling risk in the calandria, while a lower evaporating temperature leads to higher power consumption.
๐Ÿ”น Can an MVR evaporation plant handle high boiling point increases?
Yes. For low boiling point increases, a single-stage compressor is typically sufficient. For high boiling point increases, two design options are available: multiple-stage compressors, or a single-stage compressor combined with a multiple-effect configuration, ensuring the system meets the required process specifications.
๐Ÿ”น What information is needed to select the right evaporation plant?
Selecting the right evaporation plant requires detailed information including: product name and properties (viscosity, fouling tendency, boiling point), capacity data (feeding concentration, final concentration, evaporation rate), utility requirements (steam pressure, cooling water temperature, voltage), waste heat parameters, material selection requirements, and energy efficiency preferences such as MVR, TVR, multiple-effect, or waste heat evaporation.

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