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The liquid feed is introduced at the top of the calandria, where a distribution system ensures the formation of a uniform liquid film along the inner walls of the heating tubes. As the film flows downward under gravity, it is heated externally and begins to boil, partially evaporating along its path. The downward flow is further promoted by the co-current flow of vapor generated during boiling.
Separation of the remaining liquid film and vapor takes place in the lower section of the calandria and is completed in a downstream centrifugal droplet separator. To prevent dry spots—which can cause fouling and deposit accumulation—it is critical to maintain complete and even wetting of the entire heating surface. This can be achieved by using longer heating tubes, dividing the evaporator into multiple compartments, or implementing product recirculation.
Integration of multi-effect evaporation and mechanical vapor recompression (MVR) systems significantly reduces energy consumption and operational costs.
Utilization of high-grade stainless steel and industrial alloys ensures corrosion resistance, durability, and long-term reliability under continuous operation.
Tailored system design, layout, and material selection to meet specific client requirements, supported by end-to-end services from simulation to commissioning and training.
Equipped with advanced PLC and HMI systems for real-time monitoring, precise process adjustments, remote control capabilities, and predictive maintenance.
Rigorous testing and inspection processes aligned with international standards (ISO, CE, ASME), ensuring safety, performance, and worldwide regulatory compliance.
A falling film evaporator introduces liquid feed at the top of the calandria, where it forms a thin, uniform film along the inner walls of vertical heating tubes. As the film flows downward by gravity, it is heated externally, causing partial evaporation. The co-current vapor flow assists the downward movement, and the remaining liquid and vapor are separated in the lower section and a centrifugal droplet separator.
Falling film evaporators are particularly suited for temperature-sensitive products such as dairy products, fruit juices, plant extracts, sugar solutions, and blood plasma. They are also ideal for liquids containing small quantities of solids with a low to moderate tendency to form incrustations.
To prevent dry spots and fouling, it is essential to maintain complete and even wetting of the entire heating surface. This can be achieved by using longer heating tubes, dividing the evaporator into multiple compartments, or implementing product recirculation to ensure consistent liquid film coverage.
Falling film evaporators can be designed with multiple-effect evaporation, thermal vapor recompression (TVR), and mechanical vapor recompression (MVR) systems. These technologies significantly reduce steam consumption and overall energy costs, making the process highly efficient for large-scale industrial applications.
These evaporation systems are equipped with advanced PLC and HMI control platforms that enable real-time process monitoring, precise parameter adjustments, remote control capabilities, and predictive maintenance functions, ensuring stable, reliable, and user-friendly operation.
Yes. Comprehensive customization and turnkey solutions are provided, including tailored system design, layout planning, and material selection to meet each client's specific process requirements. Services cover the full project lifecycle from simulation and engineering to installation, commissioning, and operator training.
